I've had this one for over 5 yrs, works great , esp. after re-winding the secondary to 4ft tall!
At Burning Man 2001 & 2002 I saw the spectacular sight of a HUGE Tesla Coil in action build by Dr. Megavolt - and I just HAD to build one! After much frustration, many rebuilds & a year's worth of adjustments I did it! Here are the specs for those of you in the know - after another re-wind of the secondary, it puts out 3.5 Ft. sparks!
SPECS: Primary Coil: Aluminum ground wire flat spiral - 16 turns, mounted on particle board using 1/4" pegboard pieces as spacers.
Secondary Coil: a lot ( about 1200 ) of turns of 24 AWG silver-oxide coated magnet wire wound on a 3 1/2" PVC tube, coated at least four times with clear polyurethane & spray lacquer.
Spark Gap: Two brass nut fittings mounted in 2 PVC tubes with a home-made wooden "sled" for gap adjustment. My first try: "sucker gap" with PVC elbows, copper tubing - the brass nuts one is the best - but LOUD! I did build a box to put over it to decrease the noise - somewhat...
Capacitor Bank: First try: OLD SCHOOL: 12 "beer bottle capacitors" (Coors & Warsteiner 350Ml long-neck bottles with screw-on caps). They're filled with brine topped off with motor oil, wrapped with aluminum foil on the outside; 1/4" carriage bolts thru the screw-on caps. This cap bank is in parallel, sitting on an aluminum plate & it sits inside a champagne bottle box. This only got me 3 - 4" sparks & great coronas with a brass doorknob - it really worked! Now I'm using a home-build solid-state cap bank with 64 high-voltage caps. on a home-made plexiglass PC board in parallel.
Toroid: First try: Aluminum foil tape wrapped around a 12" straw wreath form, again small sparks but complete coronas all the way around. Now I'm using an aluminum ducting Toroid with great results! Brass doorknobs work well too ;-)
Neon Sign Transformer: Approx. 1.5Kv, 1.8 Amp load - "sweet spot" for tuning at 11 turns on the PC. Biggest pains: hand winding the secondary, the beer bottle caps weren't that hard, I used glue spray to attach the foil. The primary was hard to wind since it acted like a spring. THis was well worth the effort! Now onto the Wimhurst Machine!
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